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 AP1521
White LED Step-Up Converter Features
- Inherently Matched LED Current - Drives Up to Four LEDs from a 3.2V Supply - Drives Up to Six LEDs from a 5V Supply - High Efficiency: 84% Typical - Fast 1MHz Switching Frequency - 36V Rugged Bipolar Switch - Low Profile SOT23-5 Pb-Free Packaging
General Description
The AP1521 is a step-up DC/DC converter specifically designed to drive white LEDs with a constant current. The device can drive two, three or four LEDs in series from a Li-Ion cell. Series connection of the LEDs provides identical LED currents resulting in uniform brightness and eliminates the need for ballast resistors. The AP1521 switches at 1MHz that allows the use of tiny external components. A low 300mV feedback voltage minimizes power loss in the current setting resistor for better efficiency.
Applications
- Cellular Phones - PDAs, Hand-held Computers - Digital Cameras - MP3 Players - GPS Receivers
Pin Assignments
Pin Descriptions
Name SW Description Switch Pin. Connect inductor/diode here. Minimize trace area at this pin to reduce EMI. GND pin Feedback Pin. Reference voltage is 310mV. Connect cathode of lowest LED and resistor here. Calculate resistor value according to the formula RFB = 310mV / ILED Shutdown Pin. Tie to 1.5V or higher to enable the device 0.4V or less to disable the device. Input Supply Pin. Must be locally bypassed.
Top View VIN SHDN
VSS
FB
SW VSS
FB
SHDN
SOT23-5L
VIN
Ordering Information
AP1521 X X Package W: SOT23-5L Packing Blank : Tube A : Taping
This datasheet contains new product information. Anachip Corp. reserves the rights to modify the product specification without notice. No liability is assumed as a result of the use of this product. No rights under any patent accompany the sale of the product.
Rev. 0.1 Apr. 27, 2004 1/8
AP1521
White LED Step-Up Converter Block Diagram
1 SW Driver R S Q Q1
Comparator
A2
+
FB 3 VIN 5 VREF 1.25V
A1
RC
+
CC
RAMP Generator
SHDN 4 Shutdown 1MHz Oscillator 2 GND
Absolute Maximum Ratings
Symbol VIN VSW VFB VSHDN TJ TLEAD TOPR VIN Pin Voltage SW Voltage Feedback Pin Voltage SHDN Pin Voltage Maximum Junction Temperature Lead Temperature Operating Temperature Range Parameter Rating 10 36 10 10 125 300 -40 to +85 Unit V V V V
o o o o
+
310mV
C C C
TSTG Storage Temperature Range -40 to +125 C Caution The absolute maximum ratings are rated values exceeding which the product could suffer physical damage. These values must therefore not be exceeded under any condition.
Anachip Corp. www.anachip.com.tw 2/8
Rev. 0.1
Apr. 27, 2004
AP1521
White LED Step-Up Converter Electrical Characteristics (Ta=25C, VIN = 3V, VSHDN = 3V, unless otherwise noted.)
Symbol VIN VIN VFB IFB Parameter Minimum Operation Voltage Maximum Operation Voltage Feedback Pin Voltage Feedback Pin Bias Current Supply Current FSW Duty ISW VSAT VSHDN VSHDN ISHDN Switching frequency PWM Maximum Duty Cycle Switch Current Limit Switch VSAT Switch Leakage Current SHDN Pin Voltage High SHDN Pin Voltage Low SHDN Pin Bias Current Conditions VSHDN = 0V Min. 2.5 -280 10 --0.75 85 ---1.5 --Typ. --310 45 1.9 0.1 1.0 90 320 350 0.01 --65 Max. -10 340 100 2.5 1.0 1.25 ---5 -0.4 -Unit V V mV nA mA A MHz % mA mV A V V A
ISW = 250mA VSW = 5V Enable Disable
Typical Application Circuit
L1 22uH
D1 C2 0.22uF 15mA
LED1 LED2 LED3 R1 20ohm Vss FB SHDN SW Vin
C1 1uF
ON OFF
C1, C2: X5R or X7R Dielectric D1: Central Semiconductor CMDSH-3 L1: MURATA LQH3C-220 or Equivalent
Figure 1.
Anachip Corp. www.anachip.com.tw 3/8
Rev. 0.1
Apr. 27, 2004
AP1521
White LED Step-Up Converter Applications Information
Capacitor Selection The small size of ceramic capacitors makes them ideal for AP1521 applications. X5R and X7R types are recommended because they retain their capacitance over wider voltage and temperature ranges than other types such as Y5V or Z5U. A 1F input capacitor and a 0.22F output capacitor are sufficient for most AP1521 applications. Inductor Selection A 22H inductor is recommended for most AP1521 applications. Although small size and high efficiency are major concerns, the inductor should have low core losses at 1MHz and low DCR (copper wire resistance). Diode Selection Schottky diodes, with their low forward voltage drop and fast reverse recovery, are the ideal choices for AP1521 applications. The forward voltage drop of a Schottky diode represents the conduction losses in the diode, while the diode capacitance (CT or CD) represents the switching losses. For diode selection, both forward voltage drop and diode capacitance need to be considered. Schottky diodes with higher current ratings usually have lower forward voltage drop and larger diode capacitance, which can cause significant switching losses at the 1MHz switching frequency of the AP1521. A Schottky diode rated at 100mA to 200mA is sufficient for most AP1521 applications. LED Current Control The LED current is controlled by the feedback resistor (R1 in Figure 1). The feedback reference is 310mV. The LED current is 310mV/R1. In order to have accurate LED current, precision resistors are preferred (1% is recommended). The formula and table for R1 selection are shown below. R1 = 310mV/ILED (See Table 1) Open-Circuit Protection In the cases of output open circuit, when the LEDs are disconnected from the circuit or the LEDs fail, the feedback voltage will be zero. The AP1521 will then switch at a high duty cycle resulting in a high output voltage, which may cause the SW pin voltage to exceed its maximum 36V rating. A zener diode can be used at the output to limit the voltage on the SW pin (Figure 2). The zener voltage should be larger than the maximum forward voltage of the LED string. The current rating of the zener should be larger than 0.1mA.
V IN C IN 1uF VIN SHDN GND SW R2 1k R1 15 L 22uH D COUT 0.22uF
AP1521 FB
Figure 2. LED Driver with Open-Circuit Protection Dimming Control There are four different types of dimming control circuits: 1. Using a PWM Signal to SHDN Pin With the PWM signal applied to the SHDN pin, the AP1521 is turned on or off by the PWM signal. The LEDs operate at either zero or full current. The average LED current increases proportionally with the duty cycle of the PWM signal. A 0% duty cycle will turn off the AP1521 and corresponds to zero LED current. A 100% duty cycle corresponds to full current. The typical frequency range of the PWM signal is 1kHz to 10kHz. The magnitude of the PWM signal should be higher than the minimum
SHDN voltage.
Table 1. R1 Resistor Value Selection ILED (mA) R1 () 5 62 10 31 12 25.8 15 20.7 20 15.5
AP1521 SHDN
PWM
Anachip Corp. www.anachip.com.tw 4/8
Rev. 0.1
Apr. 27, 2004
AP1521
White LED Step-Up Converter Applications Information (Continued)
2. Using a DC Voltage For some applications, the preferred method of brightness control is a variable DC voltage to adjust the LED current. The dimming control using a DC voltage is shown in Figure 3. As the DC voltage increases, the voltage drop on R2 increases and the voltage drop on R1 decreases. Thus, the LED current decreases. The selection of R2 and R3 will make the current from the variable DC source much smaller than the LED current and much larger than the FB pin bias current. For VDC range from 0V to 2V, the selection of resistors in Figure 3 gives dimming control of LED current from 0mA to 15mA. 3. Using a Filtered PWM Signal The filtered PWM signal can be considered as an adjustable DC voltage. It can be used to replace the variable DC voltage source in dimming control. The circuit is shown in Figure 4. 4. Using a Logic Signal For applications that need to adjust the LED current in discrete steps, a logic signal can be used as shown in Figure 5. R1 sets the minimum LED current (when the NMOS is off). RSET sets how much the LED current increases when the NMOS is turned on. Start-up and Inrush Current To achieve minimum start-up delay, no internal soft-start circuit is included in AP1521. When first turned on without an external soft-start circuit, inrush current is about 200mA. If soft-start is desired, the recommended circuit and the waveforms are shown in Figure 6. If both soft-start and dimming are used, a 10kHz PWM signal on SHDN is not recommended. Use a lower frequency or implement dimming through the FB pin as shown in Figures 3, 4 or 5.
AP1521 FB VDC R3 90k R2 5k R1 15
AP1521 FB RSET Logic Signal R1
Figure 3. Dimming Control Using a DC Voltage
Figure 5. Dimming Control Using a Logic Signal D1
2.2nF AP1521 FB D2 R2 1k 5k D2:MMBT R1 15
AP1521 FB 10k R3 90k 0.1uF R2 5k R1 15
COUT
PWM
Figure 4. Dimming Control Using a Filtered PWM Signal
Figure 6. Recommended Soft-Startup Circuit
Anachip Corp. www.anachip.com.tw 5/8
Rev. 0.1
Apr. 27, 2004
AP1521
White LED Step-Up Converter Typical Performance Characteristics
Li-lon to Two White LEDs
VIN 3V To 5V L 22uH CIN 1uF VIN SHDN GND
CIN: TAIYO YUDEN JMK107BJ105 COUT: AVX 0603ZD105 D: CENTRAL CMDSH2-3 L: MURATA LQH3C220
D VDC Dimming SW 90k 5k R1 4 COUT 1uF
85 83 81 79 77 75 73 71 69 67
AP1521 Efficiency(%) v.s. LED Current (mA)
Vin=4.2V Vin=3.6V
AP1521 FB
Efficiency (%)
Vin=5V
0
10
LED Current (mA)
20
30
40
50
Li-lon to Three White LEDs
VIN 3V To 5V L 22uH CIN 1uF VIN SHDN GND
CIN: TAIYO YUDEN JMK107BJ105 COUT: AVX 0603YD224 D: CENTRAL CMDSH-3 L: MURATA LQH3C220
D VDC Dimming SW 90k 5k R1 4 COUT 0.22uF
85 83 81 79 77 75 73 71 69 67
AP1521 Efficiency(%) v.s. LED Current (mA)
Vin=4.2V Vin=5V Vin=3.6V
AP1521 FB
Efficiency (%)
0
10
LED Current (mA)
20
30
40
50
60
Li-lon to Four White LEDs
VIN 3V To 5V L 22uH CIN 1uF VIN SHDN GND
CIN: TAIYO YUDEN JMK107BJ105 COUT: AVX 0603YD224 D: CENTRAL CMDSH-3 L: MURATA LQH3C220
D VDC Dimming SW 90k 5k R1 4 COUT 0.22uF
AP1521 FB
85 83 81 79 77 75 73 71 69 67
AP1521 Efficiency(%) v.s. LED Current (mA)
Vin=5V Vin=3.6V Vin=4.2V
Efficiency (%)
0
10
20
30
40
50
LED Current (mA)
Anachip Corp. www.anachip.com.tw 6/8
Rev. 0.1
Apr. 27, 2004
AP1521
White LED Step-Up Converter Typical Performance Characteristics (Continued)
Li-lon to Five White LEDs
VIN 3.3V To 5V L 22uH CIN 1uF VIN SHDN GND
CIN: TAIYO YUDEN JMK107BJ105 COUT: AVX 0603YD224 D: CENTRAL CMDSH-3 L: MURATA LQH3C220
D VDC Dimming SW 90k 5k R1 6.8 COUT 0.22uF
Efficiency (%)
AP1521 FB
84 81 78 75 72 69 66 63 60 57
AP1521 Efficiency(%) v.s. LED Current (mA)
Vin=5V Vin=3.6V Vin=4.2V
0
10
LED Current (mA)
20
30
40
50
Li-lon to Six White LEDs
VIN 3.6V To 5V L 22uH CIN 1uF VIN SHDN GND
CIN: TAIYO YUDEN JMK107BJ105 COUT: AVX 0603YD224 D: CENTRAL CMDSH-3 L: MURATA LQH3C220
D VDC Dimming SW 90k 5k R1 6.8 COUT 0.22uF
Efficiency (%)
AP1521 FB
84 81 78 75 72 69 66 63 60 57
AP1521 Efficiency(%) v.s. LED Current (mA)
Vin=5V Vin=4.2V Vin=3.6V
0
10
LED Current (mA)
20
30
40
50
Step up DC-DC Regulator
VIN 2.5V~3.3V L 22uH CIN 1uF VIN SHDN GND
CIN: TAIYO YUDEN JMK107BJ105 COUT: AVX 0603YD224 D: CENTRAL CMDSH-3 L: MURATA LQH3C220
D
VOUT 4.8V 15K COUT 0.22uF
90 85 80 75 70 65 60
AP1521 Efficiency(%) v.s. Load Current (mA)@Vout=4.8V
Vin=3.3V Vin=2.5V
SW FB 1K
AP1521
Efficiency (%)
0
10
Load Current (mA)
20
30
40
50
Anachip Corp. www.anachip.com.tw 7/8
Rev. 0.1
Apr. 27, 2004
AP1521
White LED Step-Up Converter Marking Information
5
Identification code (See Appendix)
4
XX Y M 1 2 3
Appendix Part Number AP1521 Month: A~L
Year: 0-9
7
Package SOT23-5
Identification Code FZ
Package Information
Package Type: SOT23-5L
D e1 1(4x) 5 4 0.10 C 5x Seating Plane A1 1 e With Plating 2 3 b b1 2(4x)
E1
E
A
A2
C
C1
Gauge Plane 0.25 mm
Base Metal
b
L L1
Symbol A A1 A2 b b1 c c1 D E E1 L L1 e e1 1 2
Dimensions In Millimeters Min. Nom. Max. 1.05 1.20 1.35 0.05 0.10 0.15 1.00 1.10 1.20 0.25 0.55 0.25 0.40 0.45 0.08 0.20 0.08 0.11 0.15 2.70 2.85 3.00 2.60 2.80 3.00 1.50 1.60 1.70 0.35 0.45 0.55 0.60 Ref. 0.95 Bsc. 1.90 Bsc. o o o 5 10 0 o o o 3 5 7 8o 10o 6o
Dimensions In Inches Min. Nom. Max. 0.041 0.047 0.053 0.002 0.004 0.006 0.039 0.043 0.047 0.010 0.022 0.010 0.016 0.018 0.003 0.008 0.003 0.004 0.006 0.106 0.112 0.118 0.102 0.110 0.118 0.059 0.063 0.067 0.014 0.018 0.022 0.024 Ref. 0.037 Bsc. 0.075 Bsc. o o o 0 5 10 o o o 3 5 7 6o 8o 10o
Anachip Corp. www.anachip.com.tw 8/8
Rev. 0.1
Apr. 27, 2004


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